Case study

3D-printed outdoor enclosure: case study

A part intended for long exposure to weather and sun: polymer choice and design aim for UV resistance and stiffness suited to wind and rain.

The initial need

Protect or clad equipment while keeping reliable fixings and long-term durability.

  • Context: outdoor install, day/night cycles, UV exposure.
  • Problem: avoid rapid ageing typical of poorly suited materials (e.g. PLA for long outdoor life).
  • Constraints: humidity, heat in sun, minimum stiffness under moderate wind.

What we did

Material: ASA for better UV / outdoor behaviour than many common FDM filaments; PETG is possible depending on exposure length and appearance needs.

Design: wall thickness and fixings sized to limit warping; drainage and fillets for rain behaviour.

Method: FDM with settings suited to technical materials; dimensional check after build.

Outcome

Part usable in representative outdoor conditions, with behaviour and appearance validated for the project’s expected lifetime.

Photo of enclosure in situ — to add
Outdoor view

A similar project?

We can support parts designed for outdoor use.